Die Error Detector Controller

Die Error Detector Controller

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die error detector press error controller power press safety system die protection unit misfeed detector press control system Malaysia stamping safety controller die monitoring system
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Product Overview

The Die Error Detector Controller is a specialized control system for Power Press machines that monitors die and material conditions during stamping. It detects abnormal conditions such as misfeeds, double sheets, punch failure, or part ejection errors, and sends an instant stop signal to the press machine. By preventing tool and die damage, this controller ensures production safety, minimizes downtime, and reduces maintenance costs.

Key Features

  • Accurate detection of die and material errors, including misfeeds or double hits.
  • Multi-channel monitoring capability for different sensors and die stages.
  • Fast signal response to trigger emergency stop before damage occurs.
  • Adjustable delay and sensitivity for different production speeds.
  • Compact design for easy installation in press control panels.

Applications

  • Power Press and Stamping Machines
  • Progressive Die and Transfer Press Lines
  • Automotive and Electronic Part Production
  • Industrial Metal Forming and Tooling Operations

Why Choose Our Die Error Detector Controller?

Our Die Error Detector Controller provides superior protection for your dies and presses, improving overall line reliability and reducing unplanned maintenance. It’s designed to integrate seamlessly with various sensors such as proximity, micro, or optical detectors — ensuring safe, precise, and efficient stamping operations in every production cycle.


Frequently Asked Questions (FAQ)

It continuously monitors press and die conditions, stopping the machine immediately when a misfeed, double sheet, or punch break is detected, preventing costly die damage.

Yes, it supports proximity sensors, optical sensors, and mechanical limit switches — offering flexibility for different die designs and applications.

By preventing die crashes and tool wear, it minimizes downtime, reduces maintenance costs, and allows continuous, safe production with fewer stoppages.

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