On-Site Machine Repair & Service

On-Site Metal Stamping Line Machine Repair & Service

Fast, professional on-site repair and maintenance for Power Presses, Uncoilers, Straighteners, Feeders and complete stamping lines — serving manufacturers across Malaysia.

What This Service Is

Our On-Site Repair & Service offering is a factory-floor focused capability that brings experienced mechanical and electrical engineers to your press line. Instead of shipping equipment away or waiting days for remote diagnosis, our team arrives at your site to inspect, diagnose, repair and test — restoring production quickly and safely.

The service covers the entire stamping line: Uncoiler, Straightener/Leveler, Feeder (NC/Servo), Power Press, tooling checks and peripheral automation. We handle mechanical wear, alignment & leveling, clutch/brake and drive system faults, electrical faults, sensor/encoder issues, hydraulic or pneumatic repairs, and emergency breakdowns.

Fast on-site repair reduces scrap, shortens downtime, and protects delivery schedules — converting emergencies into managed, measurable recoveries.

Why On-Site Repair Matters

Minimises production loss — skilled technicians repair issues at your plant, not in a workshop.
Faster root cause analysis — technicians observe machines under real production conditions.
Safer fixes — on-site safety protocols and machine isolation procedures prevent secondary incidents.
Cost effective — avoid expensive machine removal, transport and extended downtime.
Continuity — repairs paired with preventive plans reduce future emergency calls.

On-Site Repair & Service — Core Offerings

Service	Scope	Outcome
Emergency On-Call Repair	Rapid response team for breakdowns — mechanical, electrical, hydraulic, pneumatic, clutch/brake, feeding errors.	Minimised downtime and immediate production recovery plans.
Preventive Maintenance	Scheduled inspections, lubrication, wear checks, alignment, belt/chain and bearing replacement planning.	Stable operation, fewer unexpected failures, longer machine life.
Alignment & Leveling	Bolster/slide leveling, die alignment, roll and feeding alignment for coil handling systems.	Improved part quality and reduced die wear.
Servo / NC Feeder Tuning	Feed length calibration, encoder/sensor checks, motion tuning and integration with press controls.	Precise feeding, less material waste, consistent stamping accuracy.
Electrical & Control Repairs	PLC, drives, sensor, wiring repairs and replacement; fault tracing and commissioning tests.	Restored control reliability and machine safety.

Our On-Site Repair Process (Step-by-Step)

Emergency Call & Prioritisation: You call or message; we log machine details, part numbers, and production impact to prioritise response.
Rapid Dispatch: Assign nearest technician team with tools, spare parts inventory and safety equipment for the job.
On-Site Safety & Isolation: Machine locked out, energy sources isolated, and safety checklist completed before inspection.
Diagnosis & Root Cause Analysis: Observe machine under load, perform mechanical/electrical tests, and capture data for accurate diagnosis.
Repair & Parts Replacement: Perform repairs, replace faulty parts (bearings, belts, encoders, sensors, valves, etc.) using OEM-equivalent parts or approved spares.
Functional Testing: Test under progressive load, fine-tune settings (feed, crank, clutch/brake timing), and run trial production parts.
Handover & Recommendations: Provide report with repairs performed, spare parts used, and recommended preventive actions or upgrades.
Follow-Up & Preventive Scheduling: Offer a follow-up visit or scheduled maintenance contract to prevent reoccurrence.

Optional Upgrades & Value Adds

Clients commonly request add-on services during repairs to improve long-term reliability:

Emergency spare kits for critical presses and feeders
Retrofitting servo/NC feeders to improve feeding accuracy
Clutch & brake overhauls and conversion advice
Condition monitoring sensors & basic training for maintenance teams

Frequently Asked Questions — On-Site Repair & Service

Which areas in Malaysia do you cover?

We cover Johor, Selangor, Penang, Melaka, Perak, Negeri Sembilan, Kuala Lumpur, and other industrial hubs across Malaysia. For remote sites we plan logistics to ensure timely response.

What is your typical response time for emergency calls?

Response time varies with location and severity. After initial triage, we dispatch the closest qualified team and provide an ETA. (Exact ETAs are confirmed at booking.)

Do you provide spare parts on site?

Our vans carry common spare parts and consumables. For specialized parts we either source immediately from suppliers or install approved temporary fixes to restore production quickly.

Can you repair presses from any manufacturer?

Yes — our technicians are experienced with a wide range of local and international press brands. We follow safe repair practices and use OEM-equivalent parts where appropriate.

Do you offer service contracts?

Yes. We offer customised preventive maintenance contracts (monthly / quarterly / annual) including priority response, scheduled inspections, and discounted parts pricing.

How do you ensure safe on-site repairs?

Our teams follow strict lockout-tagout procedures, site safety induction, and use PPE. We coordinate with your maintenance team to ensure all safety steps are followed before work begins.

Do you provide training for maintenance personnel after repairs?

Yes — we can provide on-site coaching, basic troubleshooting workshops, and recommended inspection checklists to upskill your team and reduce repeat calls.

Will you document repairs and issue reports?

Every visit is followed by a concise service report outlining faults found, parts used, repair actions, tests performed, and recommended next steps.

Can you coordinate with toolmakers or die repair shops if required?

Yes. We liaise with die shops and toolmakers on your behalf to expedite complex die repairs or refurbishments and coordinate re-installation and alignment.

Request Service / Book Inspection

GL Engineering Support Sdn. Bhd. — On-site repair specialists for Malaysia’s metal stamping industry. Professional, prompt and safety-focused.